TrueBlend EXT

TrueBlend EXT
Extrusion Control Blenders

TrueBlend EXT™ extrusion control blenders combine precision gravimetric batch blending with extrusion yield monitoring or control to provide the tightest possible output and blend quality control for single layer extrusion lines.

With the extrusion control option, you can control extruder output to 0.5% accuracy and blended batches to 0.025% accuracy. Tie in an encoder and take-off drive control to control line speed and product weight-per-length.

  • Simple operator control meets every need
  • Up-to-the-minute inventory reporting
  • Anywhere access
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Contact Us Form

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email

info@conairgroup.com

Phone

+1 724 584 5500

Parts & Service

+1 800 458 1960 - United States

+1 814 437 6861 - International

parts@conairgroup.com

service@conairgroup.com

Features (click here to hide)

5.7 inch touch screen operator interface panel.

PLC based controls.

Numerous languages available.

Audible/Visual alarm.

Control up to 12 material positions.

Simple, menu driven, Q&A set-up.

Options (click here to hide)

Extrusion control.

Extruder and haul-off control cards.

Haul-off drive control includes drive card and pulse encoder.

Remote communcation protocols.

Bumpless transfer of control.

Integral Loading System.

VNC Viewer (Virtual Network Client).

Specifications (click here to hide)
TB45 EXT side view TB45 EXT front view TB45 EXT top view
     
TB100 EXT side view TB100 EXT front view TB100 EXT top view
     
TB250, 500, 900 EXT side view TB250, 500, 900 EXT front view TB250, 500, 900 EXT top view
     
TrueWeigh Hopper side veiw TrueWeigh Hopper front view TrueWeigh Hopper bottom plate
     
Control    
     
Model TB-45 EXT TB-100 EXT TB250-4 EXT TB250-6 EXT TB500-4 EXT TB500-6 EXT TB900-4 EXT TB900-6 EXT
Performance characteristics
Batch size  lb (g) 1.0 {450}  2.2 {1000}  5.5 {2500}  5.5 {2500}  11 {5000}  11 {5000}  19.8 {9000}  19.8 {9000} 
Maximum throughput rate lb/hr {kg/hr}  140 {63}  310 {140}  880 {399}  675 {306}  1400 {635}  1050 {476}  2850 {1292}  2340 {1066} 
Bin capacity - main ingredient  ft³ {l}  0.2 {5.7}  0.6 {17}  1.6 {45.3}  2.7 {76.4}  2.7 {76.4}  2.7 {76.4}  4.4 {124.6}  4.4 {124.6} 
Bin capacity - minor ingredient  ft³ {l}  0.2 {5.7}  0.3 {8}  1.6 {45.3}  1.4 {39.6}  2.7 {76.4}  1.35 {38.2}  4.4 {124.6}  2.2 {62.3} 
Maximum number of materials 
Number of vertical discharge valves 
Number (size) of major bin valves  2 (40mm)  2 (60mm)  2 (60mm) 2 (60mm)  2 (100/60mm)  2 (100/60mm)  2 (100mm)  2 (100mm) 
Number (size) of minor bin valves  2 (20mm)  2 (20mm)  2 (30mm)  4 (30mm)  2 (30mm) 4 (30mm)  2 (60mm)  4 (60mm) 
Dimensions  inches {mm}         
A - Height above mounting plate  30.90 {785}  45.0 {1145}  57.50 {1461}  63.0 {1600}  63.0 {1600}  63.0 {1600}  74.75 {1896}  74.75 {1896} 
B - Width  23.63 {600}  30.25 {769}  36.50 {926}  40.13 {1026}  40.13 {1026}  40.13 {1026}  48.5 {1229}  48.5 {1229} 
C - Depth  25.78 {655}  31.85 {809}  40.83 {1037}  42.67 {1084}  43 {1092}  43 {1092}  51.0 {1296}  51.0 {1296} 
D - Control height  6.5 {165.1}  6.5 {165.1}  6.5 {165.1} 6.5 {165.1} 6.5 {165.1} 6.5 {165.1} 6.5 {165.1} 6.5 {165.1}
E - Control width  8.75 {222.3}  8.75 {222.3}  8.75 {222.3} 8.75 {222.3} 8.75 {222.3} 8.75 {222.3}  8.75 {222.3}  8.75 {222.3} 
F - Control depth  4.75 {120.6}   4.75 {120.6} 4.75 {120.6}   4.75 {120.6}  4.75 {120.6} 4.75 {120.6}  4.75 {120.6}  4.75 {120.6} 
Weight  lbs {kg}         
Installed  75 {34}  160 {72}  320 {145}  400 {182}  400 {182}  400 {182}  550 {249}  550 {249} 
Shipping  125 {57}  270 {122}  440 {200}  520 {236}  520 {236}  520 {236}  700 {318}  700 {318} 
Voltage  total amps         
115V/1 phase/60Hz  6.3  6.3  6.3  6.3  6.3  6.3 
230V/1 phase/50Hz  0.5  1.5  3.2  3.2  3.2  3.2  3.2  3.2 
Compressed air requirements         
Discharge valves          90 psi @ 0.2 ft³/min {6 bars @ 0.09 liters/sec}; 1/4 inch NPT fitting
Maximum loader sizes         
8 inch loaders 
12 inch loaders 
15 inch loaders 
20 inch loaders 
TrueWeigh Hopper         
Configurable hopper   TWH-05 TWH-05 
Configurable hopper  TWH-27  TWH-27  TWH-27  TWH-27  TWH-27  TWH-27 
Configurable hopper  TWH-44  TWH-44  TWH-44  TWH-44  TWH-44  TWH-44  TWH-44 
Model TWH-05 TWH-27 TWH-44
Performance characteristics
Hopper capacity  ft³ {l} 0.5 {14} 2.7 {76} 4.4 {125}
Dimensions  inches {mm}
G - Height 18.5 {469.9} 30.5 {774.7} 42 {1066.8}
H - Depth  12 {304.8}  20 {508}  20 {508} 
I - Hopper width  18 {457.2}  26 {660.4}  26 {660.4} 
J - Overall width  23.91 {607.3}  32.12 {815.9}  32.12 {815.9} 
K - Mounting plate width  10.16 {257.9}  11 {279.4}  11 {279.4} 
L - Square bolt pattern  8 {203.2}  9 {228.6}  9 {228.6} 
M - Hole diameter (bottom)  2.68 {68.28}  3 {76.2}  3 {76.2} 
Approximate weight  lbs {kg}    
Shipping  75 {34}  125 {57}  250 {114}