TrueBlend EXT™ extrusion control blenders combine precision gravimetric batch blending with extrusion yield monitoring or control to provide the tightest possible output and blend quality control for single layer extrusion lines.
With the extrusion control option, you can control extruder output to 0.5% accuracy and blended batches to 0.025% accuracy. Tie in an encoder and take-off drive control to control line speed and product weight-per-length.
- Simple operator control meets every need
- Up-to-the-minute inventory reporting
- Anywhere access
Contact Us Form
Phone
+1 724 584 5500
Parts & Service
+1 800 458 1960 - United States
+1 814 437 6861 - International
5.7 inch touch screen operator interface panel
PLC based controls
Numerous languages available
Audible/Visual alarm
Control up to 12 material positions
Simple, menu driven, Q&A set-up
Extrusion control
Extruder and haul-off control cards
Haul-off drive control includes drive card and pulse encoder
Remote communcation protocols
Bumpless transfer of control
Integral Loading System
VNC Viewer (Virtual Network Client)
| TB45 EXT side view | TB45 EXT front view | TB45 EXT top view |
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| TB100 EXT side view | TB100 EXT front view | TB100 EXT top view |
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| TB250, 500, 900 EXT side view | TB250, 500, 900 EXT front view | TB250, 500, 900 EXT top view |
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| TrueWeigh Hopper side veiw | TrueWeigh Hopper front view | TrueWeigh Hopper bottom plate |
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| Model | TB-45 EXT | TB-100 EXT | TB250-4 EXT | TB250-6 EXT | TB500-4 EXT | TB500-6 EXT | TB900-4 EXT | TB900-6 EXT |
| Performance characteristics | ||||||||
| Batch size lb (g) | 1.0 {450} | 2.2 {1000} | 5.5 {2500} | 5.5 {2500} | 11 {5000} | 11 {5000} | 19.8 {9000} | 19.8 {9000} |
| Maximum throughput rate lb/hr {kg/hr} | 140 {63} | 310 {140} | 880 {399} | 675 {306} | 1400 {635} | 1050 {476} | 2850 {1292} | 2340 {1066} |
| Bin capacity - main ingredient ft³ {l} | 0.2 {5.7} | 0.6 {17} | 1.6 {45.3} | 2.7 {76.4} | 2.7 {76.4} | 2.7 {76.4} | 4.4 {124.6} | 4.4 {124.6} |
| Bin capacity - minor ingredient ft³ {l} | 0.2 {5.7} | 0.3 {8} | 1.6 {45.3} | 1.4 {39.6} | 2.7 {76.4} | 1.35 {38.2} | 4.4 {124.6} | 2.2 {62.3} |
| Maximum number of materials | 4 | 4 | 4 | 6 | 4 | 6 | 4 | 6 |
| Number of vertical discharge valves | 4 | 4 | 4 | 6 | 4 | 6 | 4 | 6 |
| Number (size) of major bin valves | 2 (40mm) | 2 (60mm) | 2 (60mm) | 2 (60mm) | 2 (100/60mm) | 2 (100/60mm) | 2 (100mm) | 2 (100mm) |
| Number (size) of minor bin valves | 2 (20mm) | 2 (20mm) | 2 (30mm) | 4 (30mm) | 2 (30mm) | 4 (30mm) | 2 (60mm) | 4 (60mm) |
| Dimensions inches {mm} | ||||||||
| A - Height above mounting plate | 30.90 {785} | 45.0 {1145} | 57.50 {1461} | 63.0 {1600} | 63.0 {1600} | 63.0 {1600} | 74.75 {1896} | 74.75 {1896} |
| B - Width | 23.63 {600} | 30.25 {769} | 36.50 {926} | 40.13 {1026} | 40.13 {1026} | 40.13 {1026} | 48.5 {1229} | 48.5 {1229} |
| C - Depth | 25.78 {655} | 31.85 {809} | 40.83 {1037} | 42.67 {1084} | 43 {1092} | 43 {1092} | 51.0 {1296} | 51.0 {1296} |
| D - Control height | 6.5 {165.1} | 6.5 {165.1} | 6.5 {165.1} | 6.5 {165.1} | 6.5 {165.1} | 6.5 {165.1} | 6.5 {165.1} | 6.5 {165.1} |
| E - Control width | 8.75 {222.3} | 8.75 {222.3} | 8.75 {222.3} | 8.75 {222.3} | 8.75 {222.3} | 8.75 {222.3} | 8.75 {222.3} | 8.75 {222.3} |
| F - Control depth | 4.75 {120.6} | 4.75 {120.6} | 4.75 {120.6} | 4.75 {120.6} | 4.75 {120.6} | 4.75 {120.6} | 4.75 {120.6} | 4.75 {120.6} |
| Weight lbs {kg} | ||||||||
| Installed | 75 {34} | 160 {72} | 320 {145} | 400 {182} | 400 {182} | 400 {182} | 550 {249} | 550 {249} |
| Shipping | 125 {57} | 270 {122} | 440 {200} | 520 {236} | 520 {236} | 520 {236} | 700 {318} | 700 {318} |
| Voltage total amps | ||||||||
| 115V/1 phase/60Hz | 1 | 3 | 6.3 | 6.3 | 6.3 | 6.3 | 6.3 | 6.3 |
| 230V/1 phase/50Hz | 0.5 | 1.5 | 3.2 | 3.2 | 3.2 | 3.2 | 3.2 | 3.2 |
| Compressed air requirements | ||||||||
| Discharge valves | 90 psi @ 0.2 ft³/min {6 bars @ 0.09 liters/sec}; 1/4 inch NPT fitting | |||||||
| Maximum loader sizes | ||||||||
| 8 inch loaders | 4 | 2 | - | 4 | - | 4 | - | 2 |
| 12 inch loaders | - | 2 | - | - | - | - | - | - |
| 15 inch loaders | - | - | 4 | 2 | 4 | 2 | - | 2 |
| 20 inch loaders | - | - | - | - | - | - | 4 | 2 |
| TrueWeigh Hopper | ||||||||
| Configurable hopper | TWH-05 | TWH-05 | - | - | - | - | - | - |
| Configurable hopper | TWH-27 | TWH-27 | TWH-27 | TWH-27 | TWH-27 | TWH-27 | - | - |
| Configurable hopper | - | TWH-44 | TWH-44 | TWH-44 | TWH-44 | TWH-44 | TWH-44 | TWH-44 |
| Model | TWH-05 | TWH-27 | TWH-44 |
| Performance characteristics | |||
| Hopper capacity ft³ {l} | 0.5 {14} | 2.7 {76} | 4.4 {125} |
| Dimensions inches {mm} | |||
| G - Height | 18.5 {469.9} | 30.5 {774.7} | 42 {1066.8} |
| H - Depth | 12 {304.8} | 20 {508} | 20 {508} |
| I - Hopper width | 18 {457.2} | 26 {660.4} | 26 {660.4} |
| J - Overall width | 23.91 {607.3} | 32.12 {815.9} | 32.12 {815.9} |
| K - Mounting plate width | 10.16 {257.9} | 11 {279.4} | 11 {279.4} |
| L - Square bolt pattern | 8 {203.2} | 9 {228.6} | 9 {228.6} |
| M - Hole diameter (bottom) | 2.68 {68.28} | 3 {76.2} | 3 {76.2} |
| Approximate weight lbs {kg} | |||
| Shipping | 75 {34} | 125 {57} | 250 {114} |
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