{"id":10546,"date":"2023-04-17T13:55:54","date_gmt":"2023-04-17T17:55:54","guid":{"rendered":"https:\/\/conairgroup73280.e.wpstage.net\/cn\/?post_type=news-item&#038;p=10546"},"modified":"2025-06-03T14:01:07","modified_gmt":"2025-06-03T18:01:07","slug":"conairs-new-moisture-minder-common-control-architecture-and-wave-conveying-highlight-innovation","status":"publish","type":"news-item","link":"https:\/\/www.conairgroup.com\/cn\/about\/news-press\/news-item\/conairs-new-moisture-minder-common-control-architecture-and-wave-conveying-highlight-innovation\/","title":{"rendered":"Conair&#8217;s new Moisture Minder\u00ae, Common Control architecture, and Wave Conveying highlight innovation"},"content":{"rendered":"<p><span style=\"text-decoration: underline;\"><em>At ChinaPlas 2023<\/em><\/span><\/p>\n<p>Conair\u2019s new <a href=\"https:\/\/www.conairgroup.com\/cn\/product\/moistureminder\/\"><strong>Moisture Minder<\/strong><sup>\u00ae<\/sup><\/a><strong>,<\/strong> an in-line sensor that reads the moisture content of moving resin to enable real-time identification and notification of out-of-spec moisture levels, will headline a series of energy\u2014 and material-saving innovations\u2014 in Booth 13D45 at <a href=\"https:\/\/www.chinaplasonline.com\/CPS23\/idx\/eng\" target=\"_blank\" rel=\"noopener\">ChinaPlas 2023<\/a>, April 17-20 at the Shenzen World Exhibition and Conference Center in Shenzen, Guangdong, PR China.<\/p>\n<p>Valuable to plastics processors involved in molding, extrusion, packaging, and bottling, the new Moisture Minder sensor detects residual moisture levels as low as 10 ppm in a range of polymers at throughput rates of 20 to 5000 lb.\/hr. Installed at the outlet of a drying hopper, it measures the moisture content continually, confirming that material is properly dried or issuing real-time alarms if material moisture levels drift outside user-prescribed limits.<\/p>\n<p>\u201cProcessors who manufacture high-quality products know that it is essential to maintain process stability at all times. The Conair Moisture Minder offers them a way to make a final check on the moisture levels of materials before they enter processing equipment, where excess moisture could cause process instability and result in scrap,\u201d explains Sam Rajkovich, vice president, sales and marketing for Conair. He adds that the device also stores all readings for historical trending, \u201cso that managers can recognize if process conditions begin to shift and respond by making dryer-control changes to avoid compromising the entire volume of material inside the drying hopper. These historical records can also be used to validate process consistency and confirm that all products were manufactured under acceptable conditions.\u201d<\/p>\n<p>&nbsp;<\/p>\n<p><strong>New Common Control architecture<\/strong><\/p>\n<p>Three other products on display feature Conair\u2019s new \u201ccommon\u201d control architecture, which uses common colors, buttons, and interactions to deliver a uniform user experience, making it easier for processors to onboard and train operators on a variety of auxiliary equipment types:<\/p>\n<ul>\n<li><a href=\"https:\/\/www.conairgroup.com\/cn\/product\/carousel-plus-d-models-150-400\/\"><strong>The D200 Carousel Plus\u2122 central dryer<\/strong><\/a>, where the common control is accessed through a 7-inch Premium color touchscreen HMI. With the recent introduction of the DC-B common control across all dryers with throughputs above 15 lb.\/hr., Conair\u2019s multi-year effort to offer the common control across all computer-controlled auxiliary equipment is nearly complete, spanning TrueBlend\u2122 blenders, SmartFLX conveying controls, premium Thermolator temperature control units, and all Carousel Plus\u2122 dX Series mobile and D Series central drying systems. The control, which is available in multiple languages, was specifically designed by Conair to require a minimum of training for operators, so that they can more easily master the operation of blenders, dryers, conveying systems, temperature control units, and other auxiliary equipment.<\/li>\n<li><strong><a href=\"https:\/\/www.conairgroup.com\/cn\/product\/smartflx-conveying-control\/\">The SmartFLX conveying control<\/a>, <\/strong>which drives a live demonstration of Conair\u2019s revolutionary, material-saving <a href=\"https:\/\/www.conairgroup.com\/cn\/products\/conveying\/wave-conveying\/\"><strong>Wave Conveying System<\/strong><\/a>. Once again accessed through a 10-inch touchscreen HMI, the advanced SmartFLX conveying control drives resin through a continuous circuit. Resin flows through an <a href=\"https:\/\/www.conairgroup.com\/cn\/product\/filterless-series\/\"><strong>FL15 Filterless receiver<\/strong><\/a>, which filters out debris and fines using a counter-rotating venturi instead of a conventional filter, a <a href=\"https:\/\/www.conairgroup.com\/cn\/product\/mobile-surge-bins\/\"><strong>mobile surge bin<\/strong><\/a>, Conair\u2019s patented <strong>Wave Conveying valve<\/strong>, and a vacuum pump. Conair developed the Wave Conveying concept to overcome the problems of high-speed, dilute-phase conveying systems, which transport resins at speeds fast enough to cause damage due to friction\/rubbing of soft resins or impact\/shattering of hard resins. Such damage results in resin waste in the form of angel hair and fines, excessive wear to conveying system components, and maintenance problems with clogged filters, overheated pumps, or poor conveying performance. Instead of moving low resin volumes at extremely high speeds, Wave Conveying moves higher resin volumes at lower speeds in the form of dense material \u201cpulses\u201d (Wave Pulse phase) or gentle, rolling material \u201cstreams\u201d (Wave Stream phase). Alternatively, the system also allows dilute-phase conveying, but at carefully controlled speeds.<\/li>\n<\/ul>\n<ul>\n<li>Also equipped with the common control architecture, the SB-5 is the 7-inch color touchscreen control for the <a href=\"https:\/\/www.conairgroup.com\/cn\/product\/trueblend-tb250\/\"><strong>TrueBlend 250 material blender<\/strong><\/a>. Able to manage up to 12 ingredients, dispensed from any of 12 material bins, TrueBlend blenders sustain best-in-industry dosing accuracy of 0.025% for the total batch dispensed, thanks to Conair\u2019s unique \u201cfeed forward\u201d dosing algorithm. Instead of making a single dispense of each ingredient and adjusting for discrepancies in subsequent batches, the SB-5 control uses incremental dispenses in each batch, continuously weighing the material and adding a little bit more until the target weight is reached. This approach ensures that all ingredients are accurate to 0.025% of the batch recipe. The TrueFeed blender is fed by two <a href=\"https:\/\/www.conairgroup.com\/cn\/product\/access-ar-series-receiver\/\"><strong>Access Series receivers<\/strong><\/a>, with one bin mounting the larger Access AR-5 and another the more compact Access AR-2, both of which feature a unique angled canister design with hinged lid that affords easy access to the unit\u2019s drop-in disk filter, without removing the lid. The blender itself is mounted on a <a href=\"https:\/\/www.conairgroup.com\/cn\/product\/tbbs-models\/\"><strong>TBBS mobile blending stand<\/strong><\/a> which incorporates a convenient surge bin for resin storage.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><strong>Other Products<\/strong><\/p>\n<p>Several other products round out Conair\u2019s presentation: Small ingredient bins top <strong>TrueFeed feeders<\/strong> in a dual configuration, with each feeder simulating the precise dispensing of an additive into a single stream of virgin material, supplied by a central bin, as it enters the feedthroat of a processing machine. Nearby is Conair\u2019s <strong>C50 DeDuster<\/strong>, a patented in-line separator that removes dust, angel hair and streamers from material to prevent problems with black spots, gels, or weak spots in parts. Finally, there is a <strong>Duraload DL12 receiver<\/strong>, mounted atop a <strong>TrueRate intelligent weigh scale<\/strong>. When the TrueRate scale is positioned between a loader or receiver and a material vessel, it precisely computes the weight of each material load, as well as the total throughput of each material type, making it easy to accurately track inventories and usage levels for a wide variety of resins.<\/p>\n<p>&nbsp;<\/p>\n<p>The Conair Group (<a href=\"https:\/\/www.conairgroup.com\/cn\">www.conairgroup.com<\/a>) offers innovative auxiliary equipment solutions to plastics processors around the world. With 32 degreed engineers, including 16 senior team members with an average of over 23 years of experience, Conair brings unparalleled technical expertise and support to its customers, guaranteeing its products will deliver maximum productive uptime. Twenty parts and service team members respond to tens of thousands of calls each year, answering in an average of about 15 seconds. Over 450 individual products include resin drying systems, blenders, feeders and material-conveying systems, temperature-control equipment, and granulators. Extrusion solutions include line-control systems, film, and sheet scrap-reclaim systems, and downstream equipment for pipe and profile extrusion. Conair also has specialized expertise in every major end market \u2013 such as packaging, medical, transportation, building and construction, and many others \u2013 and strives to ensure plastics processors succeed in today\u2019s competitive global marketplace.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-9783\" src=\"https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-251x300.jpg\" alt=\"Moisture Minder HighRes\" width=\"251\" height=\"300\" srcset=\"https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-251x300.jpg 251w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-855x1024.jpg 855w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-768x919.jpg 768w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-1283x1536.jpg 1283w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-1711x2048.jpg 1711w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-100x120.jpg 100w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-188x225.jpg 188w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-110x132.jpg 110w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-180x215.jpg 180w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-235x281.jpg 235w, https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-134x160.jpg 134w\" sizes=\"auto, (max-width: 251px) 100vw, 251px\" \/><\/p>\n<p><em>The new Moisture Minder\u00ae from Conair offers an in-line solution for real-time moisture analysis. It accurately detects residual moisture in a broad ranges of materials at rates of 20-5000 lbs.\/hr.<\/em><\/p>\n<p><a href=\"https:\/\/www.conairgroup.com\/cn\/wp-content\/uploads\/sites\/6\/2023\/01\/MoistureMinder_HighRes-scaled.jpg\"><em>Download high-rez photo<\/em><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>At ChinaPlas 2023 Conair\u2019s new Moisture Minder\u00ae, an in-line sensor that reads the moisture content of moving resin to enable&#8230;<\/p>\n","protected":false},"featured_media":0,"template":"","news-type":[34,27],"class_list":["post-10546","news-item","type-news-item","status-publish","hentry","news-category-product-news","news-type-news","news-type-press"],"acf":[],"publish_date":"April 17, 2023","is_external_link":"","external_link":"","terms":{"news-category":[{"term_id":150,"name":"Product News","slug":"product-news","term_group":0,"term_taxonomy_id":150,"taxonomy":"news-category","description":"","parent":0,"count":54,"filter":"raw"}],"news-type":[{"term_id":34,"name":"News","slug":"news","term_group":0,"term_taxonomy_id":34,"taxonomy":"news-type","description":"","parent":0,"count":54,"filter":"raw"},{"term_id":27,"name":"Press","slug":"press","term_group":0,"term_taxonomy_id":27,"taxonomy":"news-type","description":"","parent":0,"count":29,"filter":"raw"}]},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - 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