Conair’s patented Optimizer™ system transforms conveying control with artificial intelligence, automatically tuning material flow for maximum efficiency and uptime. A SmartFLX conveying control equipped with the Optimizer package automatically detects source-to-destination conditions (vacuum, receiver distance, material bulk density and other factors) then autonomously adjusts the conveying system in real-time to move material under optimal conditions. An Optimizer Valve replaces a traditional airflow adjustment tube.

Unlike traditional manual airflow tubes, the Optimizer Valve replaces outdated adjustment components with self-learning, AI-driven control. Once activated, it monitors performance trends and compensates for changes in the environment or process such as air leaks, filter loading, or material changes to ensure consistent throughput.

Key benefits include:

– Continuous, autonomous optimization without operator intervention

– Precise control across variable distances and resin types

– Consistent throughput under changing conditions

– Improved energy efficiency and pump longevity

Conair’s AutoRSS (Automatic Resin Selection Station) takes material selection to the next level. 100% automated. 100% proofed. An operator simply uses the SmartFLX conveying control to input which source needs to feed which destination. The AutoRSS does the rest. It’s fast and precise, with complete traceability. All the internal piping in the AutoRSS is made with special hardened stainless steel, for high-wear resistance.

Available with between 20-60 inlets, and 20-60 outlets, the AutoRSS can be sized to fit your conveying system needs.

*Consult with Conair to determine the model capabilities based on your line size and process needs.

Conair’s SmartFLX mini is sized perfectly for a processor who wants current control technology, that’s simple to use for small localized central conveying systems. When your process is
in that size range where central material distribution system makes sense, but you don’t need the full capability and scale of a SmartFLX system, the SmartFLX mini is the tool you need.

The SmartFLX mini combines the flexibility of a modular conveying control platform, with the field-proven, industrial-grade control components, and the Conair common control platform. Common Control means that the SmartFLX mini creates the familiar user experience that your operators are accustomed to with their other auxiliary equipment – from Thermolators (TCUs) to resin dryers, to blenders, and more.

The Conair Handy Hopper is a convenient, time-saving replacement for your machine hopper.

The Handy Hopper’s clear vinyl or polycarbonate cone allows you to monitor material flow right at the machine throat. The integral slide gate and see-through cone can be removed easily with no tools.

Handy Hoppers are available in two capacities: 1.5 ft3 and 3.0 ft3. Either model can be ordered with a rigid, inter- changeable polycarbonate cone. The 1.5 ft3 model also can be ordered with disposable vinyl hopper cones.

Conair’s DeDuster® C-50 is an in-line separator that removes dust, angel hair and streamers from material before it is converted. The patented DeDuster is perfect for applications with throughputs up to 50 lbs/hr {22 kg/hr} where processors have problems with black spots, gels, or weak spots in parts. The DeDuster removes these problems which results in reduced scrap rates, higher quality parts, and increased profit.

Installation and operation are simple. The included level sensor automatically stops and starts the flow of material to keep up with demand. The On/Off switch starts the unit and two hand-knobs are used to adjust the cleaning airflow and resin feed rate. Visual proof of dedusting is evident through the clear window. Removed dust and streamers are collected in a clear container that can be easily removed and emptied in seconds, without any tools.

Conair revolutionized control of conveying systems with the FLX (flexible) control. SmartFLX is the fastest (6000 times faster to be exact) control ever – designed specifically for today’s newest conveying technology. The SmartFLX maintains all the features and capability that made previous versions so popular, plus more! Smarter, faster, and stronger, the SmartFLX is easily expandable and can continue to grow with your plant. This system is designed to be easier to install, configure, and use than any other conveying control – all with lightning speed.

The flexible control system utilizes a combination of centralized I/O and expansion modules, interconnected via industrial Ethernet or fiber to provide control of up to 128 receivers, 40 pumps, and 128 source valves. A large color touchscreen with descriptive graphics, enhanced diagnostics, and advanced help screens assures that any user will be comfortable with the control.

Lower capital cost and lower long-term operating costs. Win-Win!

Conair’s newest HRG Series Hybrid Pumps (regenerative impeller) provide extremely quiet, strong vacuum power for conveying plastic material long distances. The HRG utilizes an optional VFD (Variable Frequency Drive) in conjunction with a multi-stage regenerative impeller design that creates vacuum pull in a quiet, nearly maintenance free package. The direct-drive pump delivers quieter vacuum performance at longer distances and higher elevations for challenging resin transfer applications.

The most costly mistakes are often the ones that happen the fastest. It’s very easy to accidently connect the flexible Truck-Fill line to the incorrect silo, creating thousands of pounds of mis-directed resin.

Conair’s Silo Truck-Fill Line Proofing system significantly reduces the possibility for error, as an electronically locked coupling will NOT release unless authorized. This ensures that the material is only conveyed to the correct silo.

The Conair DeDuster® C-750 removes angel hair, streamers, and dust from resins, including regrind/recycled resins. The DeDuster C-750 can process up to 750 lbs/hr {340 kg/hr} of dry, granular material. The patented C-750 is perfect for larger-scale machines, such as blow molding units and extruders.

Dust and streamers cause visual defects (such as blemishes and black spots) and weakness in parts. The C-750 pulls the dust and streamers out of the processing material before the throat of the machine, which results in reduced scrap rates, higher quality part count, and increased profit.

The powerful Conair Railcar Unloading (RCU) package integrates control functions for multiple railcar unloading systems, airlocks, material-routing valves, and silo monitors/loaders into a single touchscreen display. It enables authorized users to view and manage the entire process – railcar unloading, silo sections, material routing, and silo filling – from any connected touchscreen HMI, anywhere in the plant.