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Conveying with Optimizer™ — Smart Control for Maximum System Performance

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Smart Conveying Automation Powered by AI Optimization

Conair’s patented Optimizer™ system transforms conveying control with artificial intelligence, automatically tuning material flow for maximum efficiency and uptime. A SmartFLX conveying control equipped with the Optimizer package automatically detects source-to-destination conditions (vacuum, receiver distance, material bulk density and other factors) then autonomously adjusts the conveying system in real-time to move material under optimal conditions. An Optimizer Valve replaces a traditional airflow adjustment tube.

Unlike traditional manual airflow tubes, the Optimizer Valve replaces outdated adjustment components with self-learning, AI-driven control. Once activated, it monitors performance trends and compensates for changes in the environment or process such as air leaks, filter loading, or material changes to ensure consistent throughput.

Key benefits include:

– Continuous, autonomous optimization without operator intervention

– Precise control across variable distances and resin types

– Consistent throughput under changing conditions

– Improved energy efficiency and pump longevity

Frequently Asked Questions

The Optimizer™ is an intelligent conveying control system that automates vacuum conveying performance, ensuring efficient material flow and reducing energy use.

Conveying with Optimizer™ virtually eliminates the need for manual adjustments. The system automatically detects changing conveying conditions and fine-tunes airflow and feed rates in real time. Operators no longer have to manually adjust the feed tube at the bottom of the distribution box.

No. Once the Optimizer is set up, it automatically maintains peak performance with zero operator intervention. This “set it and forget it” approach reduces labor, minimizes human error, and ensures consistent material flow throughout each production run.

System Components: SmartFLX Control with Optimizer Option

The Optimizer Valve integrates directly with the SmartFLX® conveying control, where it is assigned to a specific material source. Once enabled, the valve automatically adjusts to reach the target pressure for that source. Both valve position and live pressure readings appear on the SmartFLX display, giving operators clear, real-time visibility into conveying performance. If the system is unable to reach the configured pressure setpoint, an alarm notification will alert operators to potential issues such as line restrictions or airflow changes. The system also includes a manual control mode, allowing maintenance teams to override or fine-tune valve performance when needed.

Conveying with Optimizer Product Resources